Contact Stamping Inspection System

Solution by: Unilogic Technologies Private Limited


High Speed Vision System to inspect the contact reel coming out of Stamping Machine for identifying the defects and dimensional errors
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Average System Cost: $20,000 - 30,000


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The reel coming out of stamping machine will approximately have 12,000 contacts. Due to the continuous form of reel and huge volume only 10 contacts samples were cut and manually inspected. Using our high speed vision based stamping inspection system, reel will be directly fed and 100% online inspection will be done. This machine has multiple cameras positioned in different views (Front, top etc.,.) to cover various dimensions and to identify possible contact damages. Maximum speed of the machine is 30 contacts per seconds and accuracy levels up to 5 µm. When the defective contact is identified, machine will automatically stop at that defective contact, so that the operator can cut and reload.

Features
  • Multiple cameras to cover various dimensions and defects
  • One machine to accommodate 11 different connectors
Benefits
  • 100% online inspection
  • Live SQC data for quality analysis
  • Immediate feedback to the operator to correct the stamping machine issues
  • Reduces the overall cost as the defects are identified before the Assembly
NI System Content
  • NI cDAQ
  • NI LabVIEW
  • NI Motion Control
  • NI Vision Development Module

Video Demos / Webcasts

Documents and Downloads