Automated 3D Inspection System

Solution by: G2 Technologies


Automated 3D Inspection System that verifies pin height and true position using 3D technologies. Additional tests are continuity, hipot test and laser marking
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Average System Cost: $300K - $600K


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In order to minimize the risk of faulty connectors making it into the supply chain, one major US connector manufacturer gave engineers at G2 Technologies (Apex, NC, USA; www.g2tek.com) the nod to develop an automated connector inspection system. The system, built on the PXI platform from National Instruments (NI; Austin, TX, USA; www.ni.com/vision), combines a machine-vision based non-contact 3D inspection system, a cleaning station, electrical test and engraving stations.

Features
  • Non-Contact Pin Height Verification
  • Non-Contact Pin True Position Verification
  • Non-Contact Pin Coplanarity Verification
  • Integrated Hipot Test
  • Integrated Laser Marking
  • Orientation Input / Output Conveyors
  • Locked Reject Bin
Benefits
  • More reliable inspection method
  • Reduced change over time with integrated rolling change over
  • Reduced risk of damaging pin during height measurement with non-contact solution
NI System Content
  • PXIe Chassis
  • PXIe Controller
  • PXIe Vision GE Board
  • PXI Digital I/O
  • PXIe Analog Input

Video Demos / Webcasts

Documents and Downloads